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Job Description:

Job Summary:  The Senior Quality Inspector performs receiving inspections approving or rejecting incoming materials through established receiving inspection processes while recording quality inspection results.  This position is responsible for performing detailed inspections of engines, main/tail rotor blades, materials, paint, backshop activities, functional tests, operational test and dimensional inspections of aircraft, systems and components to determine airworthiness.

Primary Responsibilities:

Inspection:  55%

Perform required technical inspections to receive or reject incoming material, airframes, aircraft components and to detect/report suspected unapproved partsDetect hidden damage during inspections of airframe structures, components and sub-assemblies that could occur during shipping, receiving, or manufacturingPhysically and systematically quarantine non-conforming components and assemblies identified during inspectionsPerform stock inspections/purges when notified of possible non-conforming/suspected unapproved materialEvaluate and disposition sales returnsSupervise the use of Measuring and Test Equipment to ensure it is well maintained and current relative to its calibration cycleValidate disposition of parts or repaired parts routed to shop floor, from warehouse, internal shops and suppliers for conformity and serviceability in accordance with approved dataConduct in-process inspections for components in electrical backshop, manufacturing, composites, blades and paint to decide the serviceability or rejection of manufactured parts, electrical components, and paintVerify build of aircraft system wiring harnesses, connectors and electrical terminations as per design drawings Complete inspections to decide serviceability or rejection of Composite and Aluminum structures and panels including in-process “Clearance-to-close”, dimensional checks, acoustic tap testing or repair inspection of cracks, cell ruptures, contamination, punctures and scratchesInspect aircraft aluminum, titanium or steel structures for cracks, corrosion, damage and improper assemblyDetermine proper shimming and joining of structures with rivets or other hardware in accordance with design drawings, engineering disposition, and other approved dataSelect product samples and check them using appropriate methods (measuring dimensions, testing functionality, comparing to specifications etc.) to validate conformity to approved drawings and manualsAccomplish in-process and final quality inspections for maintenance, repair, modification and rework of aircraft, rotorcraft main and tail rotor blades, components and aircraft sub-assembliesObserve and validate instrument connections, functional or operational tests, adjustments of aircraft radios, navigational systems and flight control systems and instruments to ensure they meet required specificationsVerification of testing for emergency locator transmitters (ELT), Transponders, Altimeters, Airspeed Indicators and Air Data Computers in accordance with Title 14 CFR Parts 91, 135 and 43Perform conformity inspections for Supplemental Type Certificated (STC) development projects, parts manufacturer approval (PMA) parts, structural and electrical componentsProvide Inspection and return to service support for offsite repair station activities

Documentation:  25%

Ensure proper tagging, identification and airworthiness of parts released to Airframe, Engines, and AccessoriesCompare quantity, part number, and serial number of items received with procurement data, purchase orders and other specifications to ensure accuracy and completenessCreate, distribute, and track in SAP and disposition the monthly Shelf Life Expiration Date (SLED) report as requiredCreate quality notes/non-conformity for non-conforming material detected and collaborate with Quality Engineers on non-conformity resolutionConfirm materials have required documentation (i.e. 8130-3, EASA Form, Certificate of Conformance)Document applicable maintenance actions for airframe, engine, accessories and components in accordance with Federal Aviation Administration (FAA) approved regulations and company procedures.Properly identify and document items in quality quarantine cageResearch and document compliance with all applicable calendar/hourly inspections, life limited or cycle limited components, airworthiness directives, service bulleting, and alert service bulletinsPerform and Document return to service for airframe, engine, blades, accessories or components after production, maintenance, overhaul, repair or modificationCompose and prepare required delivery documentation in relation to qualifying the airworthiness or return to service of aircraft, engines, parts, components and systemsValidate that the state of preservation has been applied and is current if applicable along with traceability of life limits and/or time since overhaulResearch, compile and document maintenance of main/tail rotor blades and components in accordance with FAA regulations and/or EASA regulations as applicableVerify offsite package has been completed, submitted, and approved prior to engaging in any offsite repair station activities

Quality Department Support/Continuous Improvement:  20%

Uphold Airbus Core Values while welcoming challenges and creating an environment for successProvide technical guidance and training to team members in regards to proper execution of documentation, inspection processes and proceduresRecommend updates by reviewing quality procedures, processes, documents and forms used during daily activities for accuracy and completenessEnsure compliance with company policies, procedures and FAA RegulationsSupport Company events, departmental meetings, special projects and team meetingsUse processes and metrics such as, but not limited to SQCDP, key performance indicators, practical problem solving, plan do check act, root cause and corrective action and other quality department metrics to support continuous improvement of company policies, procedures, and processes ensuring that company objectives are on targetDemonstrate creativity, propose and implement innovations using lean methodologies to ensure that top company objectives are achievedProvide training to repair station personnel to support offsite maintenance activities

Additional Responsibilities:

Other duties as assigned:       

Qualified Experience and Training:   

Education:

Required

High School Diploma or Equivalent Experience

Preferred

Associates Degree in aviation or related industry

Experience:

Required

6 years related Quality Inspection on aircraft components and systems or8 years combined as a quality inspector and certificated aviation maintenance technician (AMT) on aircraft components and/or systems          

Preferred

8 years or equivalent diversified experience on Airbus Helicopters products as either a certificated AMT or quality inspector

Licensure/Certifications:

Required

Current/Valid FAA Airframe & Powerplant License

Preferred

FAA Inspection Authorization (IA)FCC 2nd Class LicenseNon Destructive Inspection (NDI) certificateDesignated Manufacturing Inspection Representative (DMIR)

Travel Required:

15% Domestic and International

Citizenship:

  US Person under ITAR definition (U.S. Citizen, green card holder or person covered under our existing ITAR license)

Clearance:

None

Qualified Skills: 

Knowledge, Skills, Demonstrated Capabilities:

Required

Ability to interpret technical and regulatory documentationAbility to effectively communicate verbally and in writing with all levels of personnelFamiliar with inspection tools, aids and devices used in determining tolerances and specification limitsHave the experience and flexibility to work in multiple areas 

Preferred

None 

Communication Skills:

Required:

Ability to communicate effectively in verbal and written form in English

Preferred:

Proficiency in French, German or Spanish

Technical Systems Proficiency:

Required:

Intermediate Experience and Utilization of the following:

Microsoft Office Suite (Excel, PowerPoint, Word and Access)Adobe AcrobatSAPSmartsheetG SuiteOCE/ARAS/BflowT.I.P.IOnbaseOrion eTechPub

Preferred:

None

Complexity of the Role:

Level of Decision Making:

Senior Quality Inspectors must routinely evaluate the airworthiness of aircraft, articles, serviceability of repairs, inspections, maintenance and safety of operation.  This includes but is not limited to loss prevention of revenue, property or life.  This position requires a high-degree of independent decision making and integrity includes making command decisions regarding safety of flight or operation of aircraft.  Senior Quality Inspectors also routinely collaborate with managers, customers, suppliers, technicians, engineering and other departments for inspection related decisions.

Organizational information:

This position will report to a Quality Assurance Manager who will manage principal activity.  This person will have the flexibility and background to fill in for various inspection vacancies as they occur.

Direct Reports:

Is this a people manager?               No

# of Exempt Reports:  0   

              # of Non-exempt Reports:  0    

Job Dimensions:

Senior Quality Inspectors have direct contact with customers during pre and post completion of new aircraft, maintenance, repair or alteration of components and other customer owned assets.  They are responsible for inspection and return to service of company owned aircraft used for customer pilot training, lease or demonstration.  This position requires a professional individual who is knowledgeable, trustworthy, and able to connect with a customer and company advocacy mindset.

Nature of Contacts:

  Involved Communication on a frequent Basis with internal and external parties

Physical Requirements:  

While performing the duties of this job, the employee is occasionally required to stand; walk; sit; use hands to finger, handle, or feel objects or tools; reach with hands and arms; climb stairs; balance; stoop, kneel, crouch or crawl; talk or hear; taste or smell.  The employee must occasionally lift and/or move up to 30 pounds.  Specific vision abilities required by the job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.  Job requires use of computer and basic hand tools.

Onsite or remote:  100% OnsiteVision: able to see and read computer screens and other electronic equipment with screens, able to read documents, reports and engineering drawings daily.  Must have correctable near and far vision if applicable.Hearing: able to participate in conversations in person and via teleconference or phone and to hear sounds on the production floor including safety warnings or alarms.   DailySpeaking:  able to speak in conversations and meetings, deliver information and participate in communications.   DailyEquipment Operation (personal computer, telephone, copies, fax machine, and related office equipment and using electronic identification card to enter building floors and internal doors): able to operate most office and personal electronic equipment and some tools including production tools such as hydraulic lifts.  Able to operate most office and personal electronic equipment and some tools. Carrying: able to carry documents, tools, drawings, electronic equipment up to 30lbs/14kgs.   DailyLifting:  able to lift documents, tools, drawings, electronic equipment up to 30lbs/14kgs.   DailyPushing / Pulling:  able to push and pull small office furniture and some equipment and tools.   DailySitting:  able to sit for long periods of time in meetings, working on the computer.   Several times a weekSquatting / Kneeling:  able to squat or kneel to retrieve or replace items stored on low shelving.  DailyStanding: able to stand for discussions in offices or on the production floor.  DailyTravel:  able to travel independently and at short notice.  15% or less yearlyWalking (include routine walking such as to a shared printer to retrieve documents):  able to walk through office and production areas including uneven surfaces.   DailyPersonal Protective Equipment required:  Required PPE includes, but is not limited to, Safety Shoes, Safety Glasses, Hearing Protection, Respirators/Masks, and/or Protective Gloves as required by site and/or customer siteAdministrative position only PPE required: Steel-toed shoes are required for all shop floor visits, appropriate hearing/eye protection may also be required when visiting the shop floor.

Equal Opportunity:

All qualified applicants will receive consideration for employment without regard to race, color, sex, sexual orientation, gender identity, religion, national origin, disability, veteran status, age, marital status, pregnancy, genetic information, or other legally protected status

As a leader in our field, Airbus Helicopters, Inc. provides relocation assistance for qualified positions and a comprehensive compensation and benefits package.  

As a matter of policy, Airbus Helicopters, Inc. does not sponsor visas for US positions unless specified. Only applicants with current work authorization will be considered.

Airbus Helicopters, Inc. does not offer tenured or guaranteed employment. Employment with Airbus is at will, meaning either the company or the employee can terminate the employment relationship at any time, with or without cause, with or without notice.

NOTE:  Airbus Helicopters, Inc. reserves the right to revise or change job duties and responsibilities as the need arises.  This position description does not constitute a written or implied contract of employment.

This job requires an awareness of any potential compliance risks and a commitment to act with integrity, as the foundation for the Company’s success, reputation and sustainable growth.

Company:

Airbus Helicopters, Inc.

Employment Type:

Agency / Temporary

Experience Level:

Professional

Remote Type:

On-site

Job Family:

Quality Inspection <JF-QU-QC>

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Job Posting End Date: 02.21.2025

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Airbus provides equal opportunities to all individuals seeking assignment with Airbus without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetics, pregnancy, marital status, veteran status or other legally protected status. In addition to federal law requirements, Airbus complies with applicable state and local laws governing nondiscrimination in every location in which the company has facilities. Airbus expressly prohibits any form of workplace harassment based on race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, genetics, pregnancy, marital status, veteran status or other legally protected status. This assignment description does not constitute a written or implied contract of employment.

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