Exeter, DEV, United Kingdom
17 days ago
Alloy Production Process Engineer

Requirements:

Minimum of 2 years’ experience in an Engineering or Manufacturing Position.  Understanding of manufacturing systems, quality tools and their practical application.  BSc / BEng in Engineering related discipline preferred, minimum BTEC Level III qualification in Engineering. Experience with Mix of 6 toolkit (Process Management, 6 Sigma, Flow / Value Stream Analysis / Lean Principles, Kaizen, Machine Reliability / Human Performance, Manufacturing ASAT). High level of computer literacy (Word / Excel / Project / Minitab). Strong understanding of and commitment to health and safety regulations. In-depth understanding of the specific processes within the Alloy department. (Can be acquired through on-the-job training.) Ability to communicate clearly and concisely with all levels of the organisation. 

An opportunity has arisen for a Process Technician, within the Alloy Process Owner department. 

Purpose:

This role is critical in driving efficient and consistent production by maintaining control and sustainability within the process area.

Responsibilities:

Possess in-depth knowledge of key equipment in the process area Operate, troubleshoot, and train others on key equipment. Actively participate in the departments help-chain, to support with process related issues, investigate and diagnose manufacturing problems to root cause. Provide technical expertise to resolve issues quickly and restore production of quality parts. Conduct daily walkthroughs and audits to ensure processes adhere to established SOP’s. Verify compliance with methods, materials, and equipment protocols outlined in relevant Alloy SOPs. Collect and review department specific process control data. Implement reaction plans promptly when required. Process management lead for specific processes within the department. Actively participate in yield improvement initiatives using DMAIC tools to minimise process-related losses. Collaborate with the business to document and maintain clear, concise, and accurate work instructions, including departmental SOPs. Communicate SOP updates and changes to operators effectively. Oversee the implementation and approval of new materials within the department. Assist the process owner with the introduction and integration of new equipment. Participate in the departmental 5S regime, contributing to TPM implementation and OEE measurement and improvement for critical equipment. Actively engage in Continuous Improvement Kaizen events focused on process optimisation. Fulfil additional duties assigned by the management team as needed. Take ownership for OEE improvement and metrics.     Efficiently meet production run rate goals while ensuring consistent product quality and cost control. Support as part of the help chain, will tackle unique technical challenges specific to the department's processes.
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